Capsules and Softgel Manufacturing Company in India
Sygnus Biotech delivers high-precision capsule and softgel contract manufacturing in Sidhpur, Gujarat. Automated tamping pin encapsulation, hard gelatin & HPMC vegetarian shells, multi-pellet filling, and moisture-proof Alu-Alu packaging for optimal active molecule stability.
What capsule and softgel contract manufacturing services does Sygnus Biotech offer?
Sygnus Biotech provides WHO-GMP certified contract manufacturing for hard gelatin, HPMC vegetarian capsules, and softgel dosage forms. Specializing in sustained-release enteric pellets, multi-ingredient powder blends, and low-humidity RH cleanrooms ensuring stability for hygroscopic and sensitive pharmaceuticals.
Key Operational Specifications:
- Automatic tamping pin encapsulation machines delivering 2M+ capsules daily
- Shell size adaptability across calibers 00, 0, 1, 2, and 4
- RH-controlled cleanroom suites (<35% RH) for moisture-sensitive APIs
- High-barrier Alu-Alu and PVC/PVDC packaging for extended shelf stability
Encapsulation & Packaging Metrics
High-Precision Pharmaceutical Capsule & Softgel Production
Encapsulation of sensitive molecules demands precise environmental control and microscopic weight uniformity. Sygnus Biotech operates dedicated positive-pressure cleanroom suites with continuous relative humidity management to safeguard active compounds from moisture degradation.
Whether your formulation requires dual-pellet sustained release or vegetarian HPMC capsules, our high-speed automatic filling lines and integrated metal detectors deliver pharmaceutical excellence batch after batch.
Encapsulation & Formulation Highlights
Engineered for sensitive APIs, sustained-release pellets, and moisture-sensitive compounds.
Automated Capsule Filling
High-speed tamping pin machines deliver zero powder leakage and exact weight accuracy across batches.
Pellet & Granule Encapsulation
Multi-pellet filling technology for sustained and dual-release gastro-resistant therapeutic profiles.
Dehumidified Cleanrooms
RH-controlled environments (<35% RH) prevent hygroscopic degradation of sensitive molecules.
High-Barrier Blister Packing
Alu-Alu and PVDC foils protect against tropical humidity and ensure a full 36-month shelf life.
Certified Capsule & Softgel Formulations
Antibiotic, PPI, nutritional, and specialized therapeutic capsules ready for contract manufacturing.
PARALOC-DSR
Omeprazole 20mg + Domperidone 30mg SR
RABEEDON-DSR
Rabeprazole 20mg + Domperidone 30mg (sustained release)
SBMOX-DL
Amoxycillin 250mg + Dicloxacilin 250mg LB
MICOVIT-PG
Methylcobalamin 750mcg + Pregabalin 75mg
CEEVIT 4G SOFTGEL
Omega-3 Fatty Acids , Green Tea Extract , Ginkgo Biloba , Ginseng , Grape Seed Extract , Antioxidant , Vitamins , Minerals & Trace Elements
RABEEDON-L
Rabeprazole (Enteric Coated) 20mg + Levosulpiride 5mg SR
ROZINUS-GOLD 10
Rosuvastatin 10mg + Clopidogrel 75mg + Aspirin 75mg
4-Stage Encapsulation Process
Strictly controlled manufacturing workflow from powder blending to secondary packaging.
Dispensing & Micro-Blending
Raw material dispensing in negative pressure sampling booths followed by planetary cone blending.
Automated Capsule Filling
Tamping-pin automatic encapsulation machines fill hard gelatin or HPMC capsules with precise dosing.
Polishing & Metal Detection
Spiral capsule dedusting, high-gloss polishing, and in-line metal detection guarantee zero surface residue.
Alu-Alu Blister Sealing & Release
Automated leak testing, batch code printing, optical blister inspection, and final QA certification.
Regulatory Accreditations
Audited and verified manufacturing quality systems.
WHO-GMP CERTIFICATE
World Health Organization Good Manufacturing Practices
ISO 9001-2015 CERTIFICATE
International Organization for Standardization (ISO 9001:2015)
Client Trust & Brand Partner Reviews
Verified testimonials from pharmaceutical marketing partners across India.
“Partnering with Sygnus Biotech for our district monopoly franchise in Rajasthan was one of our best commercial decisions. Their WHO-GMP certified formulation quality is spotless, product packaging in alu-alu foils is top-notch, and dispatch takes less than 24 hours. The strict territory exclusivity has allowed our business to double annual turnover without worrying about price undercutting.”
“Sygnus Biotech's cardiac and anti-diabetic formulations have earned exceptional respect among consulting physicians in our territory. The promotional visual aids, product samples, and timely batch replenishment ensure our MRs stay fully equipped. Highly transparent team and zero compromise on active pharmaceutical ingredient efficacy.”
“Working with Sygnus Biotech's export desk for our pharmaceutical imports into the Philippines has been seamless. Their regulatory team provided complete CTD dossiers and Zone IVb stability documentation within weeks. The consignments arrived in temperature-controlled reefer containers with pristine COA documentation and zero customs hold-ups.”
“We have imported multiple batches of dry syrups, cephalosporin injectables, and analgesics from Sygnus Biotech. The analytical batch testing certificates matched international pharmacopoeial standards to the letter. Excellent trade communication, transparent shipping timelines, and superior medicine stability.”
“We outsourced 15 private-label formulations to Sygnus Biotech's contract manufacturing plant. From initial formulation development and cylinder engraving to final commercial batch dispatch, their WHO-GMP facility completed everything in 22 business days. The batch-to-batch consistency and high-barrier blister packaging are second to none in the industry.”
“As a new pharma marketing venture, finding a manufacturing partner that offers low minimum batch commitments combined with high-grade promotional kits was critical. Sygnus Biotech provided comprehensive visual aids, reminder cards, and prompt technical support. Our products received immediate positive reception from practicing gynaecologists.”
Frequently Asked Questions About Capsule Manufacturing
Practical details regarding capsule types, shell sizes, and batch fulfillment.